A new fly tying tip has been posted to FFOTW, Working with Epoxy:
In this one, I share some basic tips for working with epoxy, and cover a couple of substitutes. Epoxy is used for many trout fly patterns like the Copper John, Flashback nymphs, and Clouser Minnows.
I use the 5-minute epoxy that comes in the double-barreled syringe from the hardware store.
- The 5-minute epoxy goes on thicker and is easier to control than the 30 minute variety
- The syringe makes it drop-dead easy to measure the proper mix
- These are available everywhere (grocery store, craft store, drug store, etc.)
Tips
- Tie all your flies first, then add the epoxy in batches.
- Work in small batches, 3-4 flies each for each batch of epoxy.
- Use junk mail catalogs to mix the epoxy, they have a smooth surface and are disposable
- Use toothpicks to mix and apply the epoxy. They are expendable and free (after you finish your Grand-Slam breakfast)
- After the epoxy cures, add a light coat of glossy head cement for a little more sparkle
- If you do use 30 minute epoxy, let your flies cure on a drying wheel. You can make your own for about $20 in materials. Mine is pictured below, which was assembled with a BBQ rotisserie motor, a Styrofoam wheel from the artificial flower section of the craft store, a bolt with threads filed into a square to match the rotisserie, a piece of sheet metal, and a heavy wood base.

Better yet, don’t use epoxy, use a substitute.Tuffleye & Loon Knot Sense are products available at the fly shop. These are a bit more expensive and require a UV light source. However, they are a lot more convenient than epoxy. Your time saved is worth the expense. This stuff is a single part gel, that cures pretty much instantly when exposed to a UV lamp. The lack of mixing saves a bunch of time and mess, and the instant cure allows you to shape the gel with your bodkin, then zap it in place.

4 responses so far ↓
1 winonaflyfactory // Feb 21, 2009 at 7:28 pm
Very cool, thanks for the tips, when I try it for the first time I’ll come back here for a refresher on your advice.
2 Planettrout // Feb 22, 2009 at 4:04 pm
FYI,
I use paper clips for application. Toothpicks seem to assist in the yellowing process…something in ‘da wood…
PT/TB
3 WhiskeyCreek // Feb 22, 2009 at 5:18 pm
Hi PT,
Thanks for the tip. I’ll give it a try.
4 John LeJeune // Feb 28, 2009 at 4:52 am
I’ve also been told this about tooth pics. This person went so far as to shun paper (made of wood) and use a plastic cup. He shuns all organic material in mixing his epoxy. Instead of a paper clip he uses a dedicated epoxy bobbin.
Leave a Comment